[PROJECT] Wireless Digital Shift Knob with ESP32 + ESP-NOW + RealDash (TulioCAN)

Hi everyone! I wanted to share a custom DIY project I recently completed and validated: a wireless Digital Shift Knob integrated with RealDash.

The project combines custom hardware (a PCB designed in EasyEDA and manufactured by JLCPCB), C++ firmware, Hall sensors, and 3D printing.

:gear: How Does the System Work?

The setup was designed to be modular and versatile. It consists of two main hardware units communicating wirelessly via ESP-NOW:

  1. In the Shift Knob (Transmitter):

    • Powered by an ESP32 microcontroller.

    • Reads all 5 gears + Reverse using analog Hall effect sensors triggered by magnets installed at specific positions on the shifter mechanism/linkage.

    • Features an integrated 0.96" OLED display right on the knob to show the current gear number in real time (for standalone use).

    • Includes extra wireless digital input pins to read hood and trunk open/closed status.

  2. On the Dashboard (Receiver - TulioCAN):

    • Uses an ESP32-S3 board receiving all data packets via ESP-NOW from the shifter.

    • Forwards the telemetry data to RealDash via a USB Serial connection.

:light_bulb: Key Features & Versatility:

  • Standalone Knob: You can use just the digital shift knob with its OLED display without needing a digital dashboard.

  • Dashboard Only: Transmit gear position directly to RealDash using the TulioCAN receiver module.

  • Full Setup: Combined gear display on the shift knob + RealDash instrumentation on the dashboard display.

:hammer_and_wrench: Custom Development:

Everything was designed and built from scratch:

  • Custom PCB: Designed and optimized for JLCPCB fabrication.

  • Software/Firmware: Custom C++ code managing ESP-NOW wireless links, Hall sensor positioning reading, and serial protocol streaming for RealDash.

  • 3D Enclosure: Custom 3D-printed shift knob housing the electronics and OLED screen smoothly.

:television: Project Demonstration & Bench Testing Video:

Check out the video showcasing the PCB assembly, bench tests, Hall sensor gear reading, and RealDash integration:

:backhand_index_pointing_right: Watch the video on YouTube

Feel free to share your thoughts, ask questions about ESP-NOW communication logic, Hall sensor magnet tuning, or RealDash XML setups! :oncoming_fist::automobile::dashing_away: